Fuel Cell Materials

Carbon Nanotubes

There are many novel hydrogen methods that are currently being investigated that offer the potential for higher energy density than conventional methods. These include hydrogen storage in carbon nanotubes. Carbon nanotubes are unique structures with exceptional electronic and...

Considerations for Stainless Steel Bipolar Plate Manufacturing

Low-temperature fuel cells have historically used CNC-machined graphite as bipolar plates. Graphite’s high-cost, high-permeability, and precise machining processes have presented difficulties for the large-scale market. Due to this, many other materials have been investigated, including carbon composite materials and...

Fuel Cell Gaskets, Spacers, and End Plates

Most people wouldn’t think that much thought needs to be put into fuel cell components such as fuel cell gaskets, spacers, and end plates, however, every part of the fuel cell stack requires careful consideration. Incorrect fuel cell gaskets and end plates can lead to gas leaks and insufficient fuel cell stack...

Materials Used for High-Temperature Fuel Cells

In a previous blog post, we described bipolar plates and the associated materials for low-temperature fuel cells. The materials previously described are selected for fuel cell stacks at or slightly above room-temperature -- which means that the materials are chemically compatible with the stack between 0 – 140 °C. The fuel cells that operate at higher temperatures require...

Flow-Field Design

In fuel cells, the flow field plates are designed to provide an adequate amount of the reactants (hydrogen and oxygen) to the gas diffusion layer (GDL) and catalyst surface while minimizing pressure drop. The most popular channel configurations for PEM fuel cells are serpentine, parallel, and...

Low-Temperature Bipolar Plates

Each component of the fuel cell must be designed properly – otherwise, you run the risk of decreasing fuel cell performance. The bipolar plates are termed “bipolar” because they have flow fields on both sides. This design is very convenient when you have membrane electrode assemblies (MEAs) on both sides. In a fuel cell with a...

Considerations for Micro and MEMs Fuel Cells

The design elements of a micro or MEMs fuel cell stack are the same as a larger fuel cell stack, except that there should be special considerations for...

Catalysts for Low Temperature Fuel Cells

The fuel cell electrode is a thin, catalyst layer where electrochemical reactions take place. The electrodes are usually made of a porous mixture of carbon-supported platinum and ionomer. To catalyze reactions, catalyst particles have contact to both protonic and electronic conductors. There also must be passages for...

The Fuel Cell Electrolyte Layer for Low-Temperature Fuel Cells

The electrolyte layer is essential for a fuel cell to work properly. In low-temperature fuel cells, when the fuel in the fuel cell travels to the catalyst layer, the fuel molecule gets broken into protons (H+) and electrons. The electrons travel to the external circuit to power the load, and the hydrogen proton (ions) travel through the electrolyte until it reaches...

Gas Diffusion Layer for Low-Temperature Fuel Cells

The gas diffusion layer is sandwiched between the catalyst layer and the bipolar plates as shown in Figure 1. The gas diffusion layer (GDL) provides electrical contact between electrodes and the bipolar plates and distribute reactants to the electrodes. The GDL also allows the water that is generated as a result of the chemical reaction to move between the electrodes and the ...