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Many years ago, there was a great guy that used to sit next to me at work. We used to laugh a lot when people called themselves “experts.” When it was really true -- we didn’t laugh; however, it often was not true. Our fast-paced culture breeds this mentality because many individuals think that if they do something...

Fuel cell modeling is helpful for fuel cell developers because it can lead to fuel cell design improvements, as well as cheaper, better, and more efficient fuel cells. The model must be robust and accurate and be able to provide solutions to fuel cell problems quickly. A good model should predict fuel cell performance under a wide range of...

Model validation is the most important step in the model building process; however, it is often neglected. Even when the model is validated, it is often not done adequately. It often consists of taking a few experimental data points and plotting these points on the same graph as the model. There are two different types of models: engineering or...

Small plant components are required to deliver the reactants to the fuel cell with the required conditions. Examples of these components are blowers, compressors, pumps, and humidification systems used to deliver the gases to the fuel cell with the proper temperature, humidity, flow rate and...

The fuel cell electrode layer is made up of the catalyst and porous gas diffusion layer. When the fuel in the flow channels meets the electrode layer, it diffuses into the porous electrode. The reactant travels to the catalyst layer where it is broken into protons and electrons. The electrons move to the...

The electrolyte layer is essential for a fuel cell to work properly. In PEM fuel cells (PEMFCs), the fuel travels to the catalyst layer and gets broken into protons (H+) and electrons. The electrons travel to the external circuit to power the load, and the hydrogen protons travel through the electrolyte until it reaches the cathode to combine with oxygen to form...

Fuel cells are not limited to pure hydrogen gas as fuel. Each type of fuel cell stack has different fuel tolerances. The lower the operating temperature of the stack, the stricter the requirements for pure fuel. For fuels other than pure hydrogen, an external fuel processing system may...

There are many steps involved in the manufacturing of a fuel cell stack. One of these steps is the hot pressing of the polymer electrolyte membrane to the two gas diffusion layers (GDLs). This creates a three-layer laminate membrane electrode assembly (MEA). Other steps involve the machining or etching of the...

Mathematical models are a precise description of a problem, process, or technology in the form of mathematics. These models are built to learn more about a technology, system or method. The models explain why the system or process works the way it does and helps to study the effects and...

Those who wish to learn more about fuel cells, and even to build their own, may also want to learn how to test those fuel cells. In this post, we will review some basic terms, and introduce low-cost testing equipment and more sophisticated testing setups. First, however, an understanding of the fuel cell and electrical basics will...

Understanding the flow of heat in a fuel cell is important to design and build a fuel cell properly. The energy that flows into and out of each process unit in the fuel cell needs to be accounted for to determine areas of excess heat and the overall energy requirements. There are several methods that...

The gas diffusion layer (GDL) in a fuel cell can consist of a single layer or a double layer (gas diffusion layer and a microporous layer). The GDL is an essential part of the fuel cell because it causes the gases to spread out to maximize the contact surface area with the catalyst...

Thermodynamics is the study of energy changing from one form to another. Many predictions can be made using thermodynamic equations, and these are essential for understanding fuel cell and electrolyzer performance because these devices transform chemical energy into...

Selecting the appropriate technique to properly characterize the fuel cell is extremely important because it helps the user to understand why the fuel cell is performing well or poorly. These techniques will help discriminate between activation, ohmic and concentration losses, fuel crossover, and...

Hybrid renewable energy power systems are positioned to become the long-term power solution for portable, transportation and stationary system applications. Hybrid power systems are virtually limitless in possible setups and configurations to produce the desired power for a particular system. A hybrid system can consist of...