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Explanation of the Thermodynamics Behind Fuel Cell & Electrolyzer Design

Thermodynamics is the study of energy changing from one form to another. Many predictions can be made using thermodynamic equations, and these are essential for understanding fuel cell and electrolyzer performance because these devices transform chemical energy into...

Considerations for Stainless Steel Bipolar Plate Manufacturing

Low-temperature fuel cells have historically used CNC-machined graphite as bipolar plates. Graphite’s high-cost, high-permeability, and precise machining processes have presented difficulties for the large-scale market. Due to this, many other materials have been investigated, including carbon composite materials and...

Materials Used for High-Temperature Fuel Cells

In a previous blog post, we described bipolar plates and the associated materials for low-temperature fuel cells. The materials previously described are selected for fuel cell stacks at or slightly above room-temperature -- which means that the materials are chemically compatible with the stack between 0 – 140 °C. The fuel cells that operate at higher temperatures require...

Techniques for Measuring Fuel Cell Resistance

The fuel cell polarization curve provides useful information on fuel cell performance, however; additional information is needed to study its performance characteristics accurately. Cell resistance provides insightful information about a fuel cell that is not completely captured by polarization curves. Since fuel cell current densities are high in comparison with...

Water Management For PEM Fuel Cells

One of the greatest challenges associated with PEMFCs is the water balance in the fuel cell stack. As the chemical reaction occurs in each cell, water is generated. Depending upon the load and the operating conditions, there is a tendency for the fuel cells to both flood and dry-out. The water content in the...

Fuel Cell Characterization

Different characterization techniques enable the quantitative comparison of every property and part of the fuel cell stack. By characterizing the fuel cell properly, you can understand why the fuel cell is performing well or poorly. These techniques help discriminate between activation, ohmic and concentration losses, fuel crossover, and...

Fuel Cell Operating Conditions

Fuel cell operating conditions depend upon the cell and stack design. The operating parameters that affect fuel cell performance are: Operating Pressure, Operating Temperature, Flow Rates of Reactants, and Humidity of Reactants. Using the correct operating condition for each parameter is...

Considerations for Micro and MEMs Fuel Cells

The design elements of a micro or MEMs fuel cell stack are the same as a larger fuel cell stack, except that there should be special considerations for...

Low-Temperature Fuel Cell Membrane Electrode Assembly Processing Techniques

The fuel cell stack consists of many layers, including: The Membrane Electrode Assembly (MEA), Gaskets, Flow field plates, and End plates.  There are two standard methods of assembling the membrane electrode assembly (MEA) in low-temperature fuel cells. The catalyst layer can be applied in one or two steps. For the first method, there are five common ways to prepare and apply the catalyst for the GDL/catalyst assembly: